Qalab Dhadhan oo Sax ah oo Hal dhinac ah

Sharaxaad Gaaban:

Mashiinka dhalaalka ah ee hal dhinac ah waa qalab aad u khaas ah oo loogu talagalay dhamaystirka saxda ah ee walxaha adag iyo kuwa jilicsan. Iyada oo horumarka degdega ah ee warshadaha semiconductor, optoelectronics, qaybaha indhaha, iyo codsiyada agabka horumarsan, baahida loo qabo qalab saxan oo tayo sare leh oo hufan ayaa noqday mid degdeg ah. Mashiinka polishing ee hal dhinac ah ayaa isticmaala dhaqdhaqaaqa qaraabada ah ee u dhexeeya saxanka polishing iyo taarikada dhoobada si ay u abuuraan cadaadis isku mid ah oogada shaqada, taas oo awood u siinaysa qorshe aad u fiican iyo dhamaystirka muraayad u eg.

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Astaamaha

Fiidiyowga Qalabka Tooshka ah ee Hal-dhinac ah

Soo bandhigida Qalab-Side-Side ah

Si ka duwan mashiinnada dhalaalaynta laba-dhinac ee dhaqameed, mishiinka polishing ee hal dhinac ah wuxuu bixiyaa dabacsanaan weyn oo lagu maaraynayo cabbirro kala duwan iyo dhumucyada maraqyada ama substrates. Tani waxay si gaar ah ugu habboon tahay qalabka wax lagu farsameeyo sida Wafers Silicon, Silicon carbide, Sapphire, gallium arsenide, flakes germanium, lithium niobate, lithium tantalate, iyo muraayadaha indhaha. Saxnaanta lagu gaaro qalabka noocan ah waxay hubisaa in qaybaha la warshadeeyay ay buuxiyaan shuruudaha adag ee microelectronics, LED substrates, iyo muraayadaha waxqabadka sare leh.

Faa'iidada Qalabka Tooshka ah ee Hal Dhinac ah

Falsafada naqshadeynta mashiinka muraayadda hal-dhinac ah waxay xoogga saartaa xasilloonida, saxnaanta, iyo waxtarka. Jidhka ugu muhiimsan ee mishiinka ayaa inta badan laga sameeyaa kabka iyo birta been abuurka ah, taas oo bixisa xasilooni farsamo oo xooggan oo yaraysa gariirka inta lagu jiro hawlgalka. Qaybaha caalamiga ah ee tayada sare leh ayaa loo qaatay nidaamyada muhiimka ah sida wadista wareegga, gudbinta awoodda, iyo nidaamka xakamaynta, hubinta waxqabad la isku halleyn karo iyo nolol adeeg oo dheer.

Faa'iidada kale ee muhiimka ah waxay ku jirtaa interface-ka hawlgalka bani'aadamnimada. Mashiinnada muraayadaha casriga ah ee hal dhinac ah ayaa lagu qalabeeyay qalab kontarool oo caqli-gal ah, taas oo u oggolaanaysa hawl-wadeennada inay si dhakhso ah u hagaajiyaan cabbirrada habka sida xawaaraha polishing, cadaadiska, iyo wareegga wareegga. Tani waxay awood u siinaysaa xaaladaha habaynta aadka loo soo saari karo, taas oo lagama maarmaan u ah warshadaha halkaas oo joogtayntu ay muhiim tahay.

Marka loo eego habka isku-dhafka ah, qalabku wuxuu qaadi karaa tiro balaadhan oo ah cabbirrada mashiinka, sida caadiga ah laga bilaabo 50mm ilaa 200mm ama ka weyn, iyadoo ku xiran qaabka. Heerka wareegga saxanka dhaldhalaalka guud ahaan wuxuu u dhexeeyaa 50 ilaa 80 rpm, halka qiyaasta korantadu ay kala duwan tahay 11kW ilaa in ka badan 45kW. Qaabaynta baaxadda leh ee noocan oo kale ah, isticmaalayaashu waxay dooran karaan qaab ku habboon shuruudaha wax-soo-saarka, hadday tahay shaybaarrada-cilmi-baarista ama wax-soo-saarka warshadaha ballaaran.

Intaa waxaa dheer, moodooyinka horumarsan waxay ka kooban yihiin madaxyo dhalaalaya oo badan, oo ay la socdaan nidaamyada kontoroolka elektiroonigga ah ee servo. Tani waxay hubinaysaa in dhammaan madaxyada dhalaalaysa ay ilaaliyaan xawaaraha joogtada ah inta lagu jiro hawlgalka, taas oo kor u qaadaysa tayada habaynta iyo soo-saarka labadaba. Intaa waxaa dheer, nidaamyada qaboojinta iyo xakamaynta heerkulka isku dhafan ee mashiinka ayaa dammaanad qaadaya xasilloonida kulaylka, taas oo ah arrin muhiim ah marka la macaamilayo qalabka xasaasiga ah ee kulaylka.

Mashiinka dhalaalka ah ee hal dhinac ah wuxuu u taagan yahay qayb muhiim ah oo ka mid ah qalabka wax soo saarka ee casriga casriga ah ee tiknoolajiyada sare. Isku-darka naqshadaynta farsamaysan ee adag, xakamaynta caqliga leh, iswaafajinta maaddooyinka badan, iyo dhamaystirka sare ee dusha sare waxay ka dhigaysaa qalab lagama maarmaan u ah shirkadaha iyo machadyada cilmi-baarista ee u baahan diyaarinta saxda ah ee dusha sare ee alaabta sare.

Astaamaha Alaabta ee Qalabka Tooshka ah ee Hal-dhinac ah

Degenaansho Sare: Jirka mashiinka waa la tuuray oo la been abuurtay si loo hubiyo adkeynta qaabdhismeedka iyo xasilloonida hawleed ee aad u fiican.
Qaybaha saxda ah: Xirmooyinka heerka caalamiga ah, matoorada, iyo unugyada koontaroolka elegtarooniga ah waxay dammaanad qaadayaan nolosha adeeg dheer iyo waxqabad la isku halayn karo.
Qaababka dabacsan: Waxaa lagu heli karaa taxane badan (305, 36D, 50D, 59D, iyo X62 S59D-S) si loo buuxiyo shuruudaha wax soo saarka ee kala duwan.
Interface aadanaha: Guddi hawl-fulin si fudud loo isticmaali karo oo leh jaangooyooyin dhijitaal ah oo loogu talagalay cabbirrada polishing, oo awood u siinaya hagaajinta cuntada degdegga ah.
Qaboojin hufan: Nidaamyo isku-dhafan oo biyo-qaboojin leh oo leh dareemayaasha heerkulka saxda ah si loo ilaaliyo xaaladaha dhalaalaya ee xasilloon.
Isku-dubbaridka Madax-badanKantaroolka elektiroonigga ah ee Servo wuxuu xaqiijiyaa xawaaraha isku-dhafan ee madax-dambiyeedka badan si loo helo natiijooyin joogto ah.

Tilmaamaha Farsamada ee Qalabka Tooshka ah ee Hal-dhinac ah

Qaybta	Shayga	305 Taxane	Taxanaha 36D	Taxanaha 50D	Taxanaha 59D
Saxanka suufka	Dhexroorka	820 mm	914 mm	1282 mm	1504 mm
Taarikada dhoobada	Dhexroorka	305 mm	360 mm	485 mm	576 mm
Mashiinka ugu Wanaagsan	Cabbirka Qalabka Shaqada	50-100 mm	50-150 mm	150-200 mm	200 mm
Awood	Matoorka ugu muhiimsan	11 kW	11 kW	18.5 kW	30 kW
Heerka Wareega	Saxanka suufka	80 rpm	65 rpm	65 rpm	50 rpm
Cabirka (L×W×H)	-	1920×1125×1680 mm	1360×1330×2799 mm	2334×1780×2759 mm	1900×1900×2700 mm
Miisaanka mashiinka	-	2000 kg	3500 kg	7500 kg	11826 kg

Shayga	Halbeegga	Qalab
Dhexroorka Disc-ka weyn	Φ1504 × 40 mm	SUS410
Dhexroorka saxanka polishing (madaxa)	Φ576 × 20 mm	SUS316
Xawaaraha ugu badan ee saxanka polishing	60 rpm	-
Xawaaraha ugu badan ee madaxa tuurista sare	60 rpm	-
Tirada Madax-toosinta	4	-
Cabirka (L×W×H)	2350 × 2250 × 3050 mm	-
Miisaanka Qalabka	12 t	-
Cadaadiska ugu badan	50-500 ± kg	-
Wadarta Awooda Mashiinka Dhan	45 kW	-
Awoodda soo dejinta (Madax kasta)	8 h/φ 150 mm (6 ") ama 5 h/φ 200 mm (8")	-

Kala-duwanaanta Codsiga ee Qalabka Tooshka ah ee Hal-dhinac ah

Mashiinka waxaa loogu talagalaydhalaalid hal dhinac ahagabyo kala duwan oo adag iyo kuwo jajaban, oo ay ku jiraan:

Waferrada Silikon ee aaladaha semiconductor
Silicon carbide ee korantada elektiroonigga ah iyo substrates LED
Wafers Sapphire ee optoelectronics iyo daawashada kiristaalo
Gallium arsenide ee codsiyada elegtarooniga ah ee soo noqnoqda
Qalabka Germanium ee muraayadaha indhaha infrared
Lithium niobate iyo lithium tantalate ee qaybaha piezoelectric
Qalabka muraayadaha ee muraayadaha indhaha iyo qalabka isgaarsiinta ee saxda ah

Su'aalaha Inta Badan La Isweydiiyo (FAQ) ee Qalabka Daloolinta ee Hal Dhinac ah

Q1: Maxay yihiin agabka mashiinka polishing ee hal dhinac ah?
Mashiinku wuxuu ku habboon yahay maraqa silikoon, sapphire, silicon carbide, gallium arsenide, galaas, iyo walxo kale oo jajaban.(Erayada Furaha: Mashiinka dhalaalka, alaabta jilicsan)

Q2: Waa maxay cabbirada saxanka polishing ee caadiga ah?
Iyada oo ku xidhan taxanaha, saxannada polishing waxay u dhexeeyaan 820 mm ilaa 1504 mm dhexroor.(Erayada furaha: saxanka polishing, cabbirka mashiinka)

Q3: Waa maxay heerka wareega ee saxanka polishing?
Heerka wareeggu wuxuu ku kala duwan yahay 50 ilaa 80 rpm, iyadoo ku xiran nooca.(Erayada furaha: heerka wareega, xawaaraha dhalaalaya)

Q4: Sidee buu nidaamka xakamaynta u hagaajiyaa tayada dhalaalidda?
Mashiinku wuxuu isticmaalaa kontoroolka elektiroonigga ah ee servo si uu u wareego madaxa, hubinta cadaadiska la midka ah iyo natiijooyinka deggan.(Erayada furaha: nidaamka xakamaynta, madaxa dhalaalaysa)

Q5: Waa maxay miisaanka iyo raadraaca mashiinka?
Miisaanka mishiinku wuxuu u dhexeeyaa 2 tan ilaa 12 tan, oo leh raadad u dhexeeya 1360×1330×2799 mm iyo 2350×2250×3050 mm.(Erayada furaha: miisaanka mashiinka, cabbirada)

Annaga

XKH waxay ku takhasustay horumarinta tignoolajiyada sare, wax soo saarka, iyo iibinta muraayadaha indhaha ee gaarka ah iyo agabka cusub ee crystal. Badeecadahayadu waxay u adeegaan qalabka elektarooniga ah, elektiroonigga macaamiisha, iyo militariga. Waxaan bixinaa qaybaha indhaha ee Sapphire, daboolka muraayadda taleefanka gacanta, Ceramics, LT, Silicon Carbide SIC, Quartz, iyo maraqyada crystal semiconductor. Iyada oo leh khibrad xirfad leh iyo qalab-goynta, waxaan ku fiicanahay habaynta badeecada aan caadiga ahayn, annagoo higsanayna inaan noqono hormuudka agabka optoelectronic shirkad farsamo sare leh.