Mashiinka Shiidida Saxnaanta Laba-Dhinac leh ee loogu talagalay SiC Sapphire Si Wafer

Mashiinka Shiididda Saxnaanta Laba-Dhinac leh ee loogu talagalay SiC Sapphire Si Wafer Sawirka Featured

Sharaxaad Gaaban:

Mashiinka Shiididda Saxnaanta Laba-Dhinac leh waa xal jiil cusub oo loogu talagalay in si sax ah loo farsameeyo labada dusha sare ee shaqada isku mar. Iyadoo la shiido wejiyada sare iyo kuwa hoose isku mar, mashiinku wuxuu hubiyaa isbarbardhig heer sare ah (≤0.002 mm) iyo dhammaystir dusha sare oo aad u siman (Ra ≤0.1 μm). Awooddani waxay ka dhigaysaa Mashiinka Shiididda Saxnaanta Laba-Dhinac leh qalab muhiim ah oo ka jira warshadaha sida baabuurka, baakadaha semiconductor-ka, mishiinnada saxda ah, indhaha, iyo hawada sare.

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Astaamaha

Jaantus Faahfaahsan

Hordhac ku saabsan Qalabka Shiididda Saxnaanta Labada Dhinac ah

Qalabka shiidida saxda ah ee labada dhinac ah waa qalab mashiin oo horumarsan oo loogu talagalay habaynta isku-dhafan ee labada dusha sare ee shaqada. Waxay bixisaa siman iyo siman dusha sare iyadoo isku mar shiidi doonta wejiyada sare iyo kuwa hoose. Tiknoolajiyaddani si weyn ayay ugu habboon tahay baaxad ballaaran oo walxo ah, oo daboolaya biraha (birta aan daxalka lahayn, titanium, aluminiumka), kuwa aan biraha ahayn (dhoobada farsamada, galaaska indhaha), iyo polymers-ka injineernimada. Iyada oo ay ugu wacan tahay ficilkeeda laba-geesoodka ah, nidaamku wuxuu gaaraa isbarbardhig heer sare ah (≤0.002 mm) iyo qallafsanaanta dusha sare ee aadka u fiican (Ra ≤0.1 μm), taasoo ka dhigaysa mid aan lagama maarmaan u ah injineernimada baabuurta, microelectronics, biinanka saxda ah, hawada sare, iyo wax soo saarka indhaha.

Marka la barbar dhigo makiinadaha shiididda ee hal-dhinac leh, nidaamkan laba-weji leh wuxuu bixiyaa wax-soo-saar sare iyo khaladaad dejineed oo yar, maadaama saxnaanta isku-xidhka ay damaanad qaadayso habka isku mar ah ee mishiinka. Iyada oo lagu daray modules-yada otomaatiga ah sida rarista/soo-dejinta robot-ka, xakamaynta xoogga wareegsan, iyo kormeerka cabbirka khadka tooska ah, qalabku si aan kala go 'lahayn ayuu ugu dhex milmaa warshado caqli badan iyo jawi wax-soo-saar oo baaxad weyn leh.

mishiinka shiidi kara ee labada dhinac ah ee biraha aan biraha ahayn ee dhoobada ah 1_

Mashiinka Shiididda Saxnaanta Laba-Dhinac leh_

Xogta Farsamada - Qalabka Shiididda Saxnaanta Labada Dhinac ah

Shay	Faahfaahinta	Shay	Faahfaahinta
Cabbirka saxanka shiidi	φ700 × 50 mm	Cadaadiska ugu badan	1000 kgf
Cabbirka side-qaadaha	φ238 mm	Xawaaraha saxanka sare	≤160 rpm
Lambarka side-ka	6	Xawaaraha saxanka hoose	≤160 rpm
Dhumucda shaqada	≤75 mm	Wareegga giraangiraha qorraxda	≤85 rpm
Dhexroorka Shaqada	≤φ180 mm	Xagasha gacanta oo laalaada	55°
Stroke dhululubo ah	150 mm	Qiimaynta Awoodda	18.75 kW
Wax soo saar (φ50 mm)	42 xabbo	Fiilada korontada	3 × 16 + 2 × 10 mm²
Wax soo saar (φ100 mm)	12 xabbo	Shuruudaha hawada	≥0.4 MPa
Raad-raaca mashiinka	2200 × 2160 × 2600 mm	Miisaanka saafiga ah	6000 kg

Sida Mashiinku u Shaqeeyo

1. Habaynta Laba-taayir

Laba taayir oo shiidi kara oo iska soo horjeeda (dheeman ama CBN) ayaa ku wareegaya jihooyin iska soo horjeeda, iyagoo cadaadis isku mid ah saaraya qaybta shaqada ee ku jirta qalabka xambaara meerayaasha. Ficilka laba-geesoodka ah wuxuu u oggolaanayaa ka saarista degdega ah iyadoo la barbar dhigayo.

2. Meelaynta iyo Xakamaynta

Boolal kubbadda saxda ah, matoorada servo, iyo hagayaasha toosan waxay hubiyaan saxnaanta booska ±0.001 mm. Cabbirrada laysarka ama indhaha ee isku dhafan waxay raadiyaan dhumucda waqtiga dhabta ah, taasoo suurtogalinaysa magdhow otomaatig ah.

3. Qaboojinta iyo Shaandhaynta

Nidaamka dareeraha cadaadiska sare leh wuxuu yareeyaa qallooca kulaylka wuxuuna si hufan uga saaraa qashinka. Qaboojiyaha waxaa dib loogu wareejiyaa shaabadeynta birlabta iyo centrifugal-ka ee marxalado badan leh, taasoo dheereysa cimriga giraangiraha iyo xasilinta tayada habka.

4. Madal Xakamaynta Caqliga leh

Iyada oo lagu qalabeeyay Siemens/Mitsubishi PLCs iyo shaashad taabasho leh oo HMI ah, nidaamka xakamaynta ayaa u oggolaanaya kaydinta cuntada, la socodka habka waqtiga-dhabta ah, iyo ogaanshaha cilladaha. Algorithms-ka la qabsiga ayaa si caqli-gal ah u nidaamiya cadaadiska, xawaaraha wareegga, iyo heerarka quudinta iyadoo lagu saleynayo adkaanta walxaha.

Mashiinka Shiidida Saxnaanta Laba-Dhinac ah Biraha Dhoobada Balaastikada ah Muraayadaha 1

Codsiyada Mashiinka Shiidida Sax ah ee Laba-Dhinac ah

Wax-soo-saarka Gawaarida
Dhammaadka mashiinka crankshaft, giraangiraha bistoonka, geerka gudbinta, gaarista ≤0.005 mm isbarbardhigga iyo qallafsanaanta dusha sare Ra ≤0.2 μm.

Koronto-dhaliye iyo Koronto-yaqaan
Khafiifinta wafers-ka silicon ee loogu talagalay baakadaha 3D IC ee horumarsan; substrate-ka dhoobada ah ee dhulka lagu shiiday oo leh dulqaad cabbirkiisu yahay ±0.001 mm.

Injineernimada Saxda ah
Habaynta qaybaha haydarooliga, walxaha sita, iyo shims halkaas oo loo baahan yahay dulqaad ≤0.002 mm.

Qaybaha Indhaha
Dhammaystirka muraayadda daboolka taleefanka casriga ah (Ra ≤0.05 μm), muraayadaha safayr-ka ah ee bannaan, iyo walxaha indhaha ee leh cadaadis gudaha oo yar.

Codsiyada Hawada Sare
Makiinadaha taayirrada turbine-ka ee superalloy, qaybaha dahaarka dhoobada ah, iyo qaybaha qaab-dhismeedka fudud ee loo isticmaalo dayax-gacmeedyada.

Mashiinka Shiididda Saxnaanta Laba-Dhinac ah Biraha Dhoobada Balaastikada ah Muraayadaha 3

Faa'iidooyinka Muhiimka ah ee Mashiinka Shiidida Saxnaanta Laba-Dhinac leh

Dhismaha Adag
- Qaab bir ah oo culus oo leh daawayn yareynta walbahaarka ayaa keena gariir hoose iyo xasillooni muddo dheer ah.
- Biirta heerka saxda ah iyo boolal kubbadda oo adkaysi sare leh waxay gaaraan ku celcelin gudaha ah0.003 mm.
Is-dhexgalka Isticmaalaha Caqliga leh
- Jawaab degdeg ah oo PLC ah (<1 ms).
- HMI oo luqado badan ku hadla ayaa taageera maaraynta cuntada iyo muuqaalka habka dhijitaalka ah.
Dabacsanaan & Ballaarin
- Waafaqsanaanta qaabaysan ee hubka robot-ka iyo nidaamyada gudbiyaha ayaa suurta gelinaya hawlgal aan la saarnayn.
- Waxay aqbashaa isku-xidhka giraangiraha kala duwan (resin, diamond, CBN) si loogu farsameeyo biraha, dhoobada, ama qaybaha isku-dhafan.
Awoodda Aad u Saxnaanta Badan
- Xakamaynta cadaadiska xiran waxay hubineysaa±1% sax ah.
- Qalab gaar ah ayaa u oggolaanaya farsamaynta qaybaha aan caadiga ahayn, sida xididdada marawaxadaha iyo qaybaha shaabadaynta saxda ah.

Mashiinka Shiidida Saxnaanta Laba-Dhinac ah Biraha Dhoobada Balaastikada ah Muraayadaha 2

Su'aalaha Inta Badan La Isweydiiyo - Mashiinka Shiidida Sax ah ee Laba-Dhinac leh

S1: Waa maxay agabyada ay Mashiinka Shiidida Saxnaanta Laba-Dhinac leh u farsamayn karaan?
A1: Mashiinka Shiididda Saxnaanta Laba-Dhinac leh wuxuu awood u leeyahay inuu maareeyo agab kala duwan, oo ay ku jiraan biraha (birta aan daxalka lahayn, titanium, aluminiumka), dhoobada, balaastikada injineernimada, iyo galaaska indhaha. Giraangiraha shiididda ee gaarka ah (dheemanka, CBN, ama isku-xidhka resin) waxaa lagu dooran karaa iyadoo lagu saleynayo maaddada shaqada.

S2: Waa maxay heerka saxda ah ee Mashiinka Shiidida Saxnaanta Laba-Dhinac leh?
A2: Mashiinku wuxuu gaaraa barbardhig dhan ≤0.002 mm iyo qallafsanaanta dusha sare ee Ra ≤0.1 μm. Saxnaanta booska waxaa lagu hayaa gudaha ±0.001 mm iyada oo ay ugu wacan tahay boolal kubbadeed oo ay ku shaqeeyaan servo iyo nidaamyada cabbirka ee khadka.

S3: Sidee ayuu Mashiinka Shiididda Saxnaanta Laba-Dhinac leh u hagaajiyaa wax soo saarka marka loo eego makiinadaha shiididda hal-dhinac leh?
A3: Si ka duwan mashiinnada hal-dhinac leh, Mashiinka Shiididda Saxnaanta Laba-dhinac leh wuxuu isku mar shiidi doonaa labada weji ee qalabka shaqada. Tani waxay yareysaa waqtiga wareegga, waxay yareysaa khaladaadka isku dhejinta, waxayna si weyn u hagaajineysaa wax soo saarka - oo ku habboon khadadka wax soo saarka ee tirada badan.

S4: Mashiinka Shiididda Saxnaanta Laba-Dhinac leh ma lagu dari karaa nidaamyada wax soo saarka ee otomaatiga ah?
A4: Haa. Mashiinka waxaa loogu talagalay ikhtiyaarro otomaatig ah oo qaabaysan, sida rarista/dejinta robot-ka, xakamaynta cadaadiska xiran, iyo kormeerka dhumucda khadka, taasoo ka dhigaysa mid si buuxda ula jaanqaadi karta jawiga warshadaha casriga ah.

Nagu Saabsan

XKH waxay ku takhasustay horumarinta tiknoolajiyadda sare, wax soo saarka, iyo iibinta muraayadaha indhaha ee gaarka ah iyo agabka cusub ee kiristaalka. Badeecadahayagu waxay u adeegaan qalabka elektaroonigga ah ee indhaha, qalabka elektaroonigga ah ee macaamiisha, iyo militariga. Waxaan bixinaa qaybaha indhaha ee Sapphire, daboolka muraayadaha taleefanka gacanta, dhoobada, LT, Silicon Carbide SIC, Quartz, iyo wafers kiristaal semiconductor ah. Iyada oo leh khibrad xirfadeed iyo qalab casri ah, waxaan ku fiicanahay habaynta wax soo saarka aan caadiga ahayn, annagoo higsanayna inaan noqono shirkad hormuud u ah qalabka optoelectronic-ka ee tiknoolajiyada sare.